Product Development
Company
Shenzhen · China
Company Development History
Our team
Dylon
founder
Dylon leads OPD Design with 15 years of industrial design and product strategy experience. He founded the company in 2020 to close the gap between design, engineering, and manufacturing.
Zoe
Product Manager
Zoe has 10 years in smart hardware, spanning health, pet, home appliance, and entertainment products. She turns user needs into clear roadmaps and keeps every project aligned with the market.
duanwu
Receptionist
Duanwu is the friendly first voice you’ll reach at OPD Design. She keeps our office running smoothly and makes sure every client and visitor feels welcome and well looked after.
Huangwei
Industrial Designer
Huangwei brings an international perspective to smart home and health products. He has won multiple international design awards and balances sharp aesthetics with real-world manufacturability.
Karry
BD Manager
Karry is your main point of contact. Fluent in English, she has managed projects for clients across North America and Europe, and she knows how to keep timelines, budgets, and communication transparent.
Wu Tao
Structural Engineer
Wu Tao has 20 years in structural design and has developed over 100 precision electronic product molds. He specializes in internal stacking, tolerance analysis, and triple-proof (waterproof, dustproof, drop-proof) structures.
jojo
Industrial Designer
Jojo brings a warm, human-centered design style, with a focus on soft color palettes, refined materials, and approachable forms. She works closely with engineers to make sure beauty never comes at the cost of function.
Ayo
Graphic designer
Ayo spent over five years at Ogilvy before joining OPD Design. She turns brand strategy into visual systems that communicate clearly and stand out on the shelf.
Daisy
Business Assistant
Daisy focuses on cross-team communication for product development projects. She has fluent English communication skills and rich experience in international business support and cross-border client coordination.
xiaofeng
Production Manager
Xiaofeng oversees the bridge between development and the factory floor. He coordinates pilot runs, quality control, and production ramp-up to make sure designs translate into stable, repeatable manufacturing.
huan
Electronics Engineer
Huan has over a decade of R&D experience in electronics, from schematic and PCB layout to embedded firmware. He has shipped products across small circuits and high-power systems.
Our Service
Featured Projects
Production Capacity
Strong manufacturing starts with strong production capability. We design from a production mindset because we have the resources to build what we design. Our intelligent manufacturing equipment and experienced production team let us deliver complete solutions tailored to innovative products.
Prototype
Our prototype center boasts advanced equipment, including 3D printers, CNC machines, and vacuum molding machines. With more than 20 seasoned professionals on our team, we specialize in creating plastic prototypes, metal prototypes, and various other types. Leveraging our exquisite craftsmanship and efficient services, we deliver precise prototype solutions to expedite product development and market introduction
Mould
Mold workshop is equipped with state-of-the-art processing equipment, including high-precision CNC machine tools and EDM machines. Our professional team consists of over 40 highly skilled members, specializing in the manufacture of injection molds and die-casting molds. These molds are extensively utilized in various sectors such as automotive, electronics, and home appliances.
Main Equipment:
- CNC Spark Machines (SODICK, etc.)
- CNC Slow Wire (SODICK)
- CNC High-Speed CNC (DMG, MAKINO)
Injection
Molding
Our injection molding workshop is equipped with numerous advanced injection molding machines of various specifications, capable of accommodating a wide range of product sizes. The workshop features professional mold installation and debugging equipment, alongside an automated material conveying system. Our dedicated technical team, comprising 60 skilled professionals, rigorously oversees the production process to ensure the highest quality of each injection molding product.
Key Features:
1.Injection Molding Equipment:
- 47 injection molding machines
2.Distribution of Injection Molding Machines:
- One 1250-ton injection molding machine
- One 400-ton injection molding machine
- Twenty 160-ton to 250-ton injection molding machines
3.Injection Accuracy:
- Injection position accuracy up to 0.1MM
- Product size accuracy controlled within 0.01MM
- Advanced power system boosts injection speeds to 130-140MM/S, enabling the injection of thin-walled plastic products (0.2~0.5mm)
Spraying
The spraying workshop is designed as a 10,000-level dust-free environment. Our main production process utilizes a fully automated two-coat and two-bake spraying technique. The automatic line is equipped with high-quality spray gun equipment and high-energy UV light curing equipment.
Key Features:
1.Spraying Equipment:
- One two-coat and two-bake automatic spraying line
- Two robot large-piece spraying lines
- One printing line
- Twenty pad printing machines
2.Production Capacity:
- Smart wearable spraying: 5 million pieces per month
- Robot small and medium-sized part spraying: 1 million pieces per month
- Robot large-piece spraying: 30,000 pieces per month
- Printing: 4 million pieces per month
Assembly
Our company currently operates two 100,000-level dust-free assembly workshops and seven bidirectional assembly lines, all housed within a newly constructed four-story supporting factory building, totaling 16,000m². This infrastructure is designed to meet the increasing demand for orders.
Key Features:
1.Assembly Department
- Four assembly lines
- Main production includes customized machines, Y10 series, Y20 series
- One Y50 series customized line
- Three bidirectional assembly lines for other models
2.Assembly Department
- Primarily a dedicated production line for the 150CM large machine series
- Two bidirectional assembly lines for other models
3.Assembly Capacity:
- Assembly Department 1: 250,000 finished units per month
- Assembly Department 2: 130,000 finished units per month
Testing
Each robot product we manufacture undergoes rigorous testing to ensure reliable product quality. Our testing laboratory is equipped with a comprehensive range of advanced equipment to perform various assessments.
Testing Equipment:
- Projector
- Colorimeter
- Halogen Lamp Moisture Meter
- Impact Tester
- Tensile/Bending/Strength Tester
- Vicat Thermal Deformation Tester
- RCA Paper Tape Tester
- Waterproof Tester
- Friction Tester
- Flame Flow Rate Velocity Apparatus
- Horizontal and Vertical Combustion Tester
- Hardness Tester
Our prototype center boasts advanced equipment, including 3D printers, CNC machines, and vacuum molding machines. With more than 20 seasoned professionals on our team, we specialize in creating plastic prototypes, metal prototypes, and various other types. Leveraging our exquisite craftsmanship and efficient services, we deliver precise prototype solutions to expedite product development and market introduction
Mold workshop is equipped with state-of-the-art processing equipment, including high-precision CNC machine tools and EDM machines. Our professional team consists of over 40 highly skilled members, specializing in the manufacture of injection molds and die-casting molds. These molds are extensively utilized in various sectors such as automotive, electronics, and home appliances.
Main Equipment:
- CNC Spark Machines (SODICK, etc.)
- CNC Slow Wire (SODICK)
- CNC High-Speed CNC (DMG, MAKINO)
Our injection molding workshop is equipped with numerous advanced injection molding machines of various specifications, capable of accommodating a wide range of product sizes. The workshop features professional mold installation and debugging equipment, alongside an automated material conveying system. Our dedicated technical team, comprising 60 skilled professionals, rigorously oversees the production process to ensure the highest quality of each injection molding product.
Key Features:
1.Injection Molding Equipment:
- 47 injection molding machines
2.Distribution of Injection Molding Machines:
- One 1250-ton injection molding machine
- One 400-ton injection molding machine
- Twenty 160-ton to 250-ton injection molding machines
3.Injection Accuracy:
- Injection position accuracy up to 0.1MM
- Product size accuracy controlled within 0.01MM
- Advanced power system boosts injection speeds to 130-140MM/S, enabling the injection of thin-walled plastic products (0.2~0.5mm)
The spraying workshop is designed as a 10,000-level dust-free environment. Our main production process utilizes a fully automated two-coat and two-bake spraying technique. The automatic line is equipped with high-quality spray gun equipment and high-energy UV light curing equipment.
Key Features:
1.Spraying Equipment:
- One two-coat and two-bake automatic spraying line
- Two robot large-piece spraying lines
- One printing line
- Twenty pad printing machines
2.Production Capacity:
- Smart wearable spraying: 5 million pieces per month
- Robot small and medium-sized part spraying: 1 million pieces per month
- Robot large-piece spraying: 30,000 pieces per month
- Printing: 4 million pieces per month
Our company currently operates two 100,000-level dust-free assembly workshops and seven bidirectional assembly lines, all housed within a newly constructed four-story supporting factory building, totaling 16,000m². This infrastructure is designed to meet the increasing demand for orders.
Key Features:
1.Assembly Department
- Four assembly lines
- Main production includes customized machines, Y10 series, Y20 series
- One Y50 series customized line
- Three bidirectional assembly lines for other models
2.Assembly Department
- Primarily a dedicated production line for the 150CM large machine series
- Two bidirectional assembly lines for other models
3.Assembly Capacity:
- Assembly Department 1: 250,000 finished units per month
- Assembly Department 2: 130,000 finished units per month
Each robot product we manufacture undergoes rigorous testing to ensure reliable product quality. Our testing laboratory is equipped with a comprehensive range of advanced equipment to perform various assessments.
Testing Equipment:
- Projector
- Colorimeter
- Halogen Lamp Moisture Meter
- Impact Tester
- Tensile/Bending/Strength Tester
- Vicat Thermal Deformation Tester
- RCA Paper Tape Tester
- Waterproof Tester
- Friction Tester
- Flame Flow Rate Velocity Apparatus
- Horizontal and Vertical Combustion Tester
- Hardness Tester
Why Choose us
Smart products are hard because no single team can build one alone. Strategy, design, engineering, and manufacturing all have to click. That’s where OPD Design comes in.
1. Full-lifecycle partner, not just a design firm.
We cover strategy, industrial design, hardware, software, tooling, and packaging — all in one team. So you don’t have to coordinate five vendors, and nothing gets lost in handoffs.
2. We design for the real world, not just the render.
Many designs look stunning but collapse in engineering. From day one, we evaluate structural feasibility, assembly, and cost. So what you approve is what actually gets built.
3. Product strategy cuts risk early.
4. Design, engineering, and software move together.
5. We build for mass production, not just prototypes.
6. We know how international clients work.
We prioritize clear documentation, transparent milestones, and fast feedback loops. English-speaking project managers, weekly updates, and shared trackers keep everything traceable and on schedule.
7. Shenzhen gives us real speed.
We sit in the world’s densest hardware ecosystem — prototyping shops, component markets, mold makers, and factories within reach. Challenges get validated and resolved fast, which shortens your time to market.













CEO
A startup children's products company
Working with OPD was a game-changer for our brand. Their product design expertise brought ourvision to life, and their seamless product development process ensured a successful launch. From proto-typing to manufacturing, they exceeded our expectations at every step.
Product Director
Xiaomi
We pursue extremely cost-effective products. The product we collaborated with OPD on is a smart light. Because of cost constraints, we went through numerous versions of industrial design, mechanical design, and so on. OPD helped us obtain very reasonable production prices. Looking forward to the next collaboration!
VP
FMCG brands in the Middle East
We are a beverage company, and planned to create a smart refrigerator to monitor our retail data in real-time. We were fortunate to find OPD, Whether it was sensor layout, firmware development or IoT platform integration, they have done exceptionally well. Our product is still iterating, the OPD team has laid a good foundation.
Awards and Honors
We don't design for trophies, but recognition from independent juries tells us we're getting the balance right — between bold ideas and engineering that actually ships.
Cooperation Model
- POC (Proof of Concept): We define product positioning, scope, and feasibility through user research and technical assessment.
- EVT (Engineering Validation): We build functional prototypes to verify core performance and identify technical risks early.
- DVT (Design Validation): We refine design, complete DFM analysis, and run reliability testing to lock in mass production readiness.
- PVT (Production Validation): We run small-batch trials to validate assembly, QC systems, and packaging at production speed.
- MP (Mass Production): We manage scaled production with ongoing quality control, supply chain coordination, and continuous improvement.
FAQ
How is my intellectual property protected?
We sign a mutual NDA before any project discussions. All design files, prototypes, and deliverables created during your project belong fully to you. We maintain strict internal access controls and never share client information with third parties.
What services do you offer?
Our services fall into four areas:
Design: Industrial Design, Mechanical Design, Packaging Design
Engineering: DFM, Hardware Development, Firmware Development, Software Development, IoT solutions
Prototyping: Rapid Prototyping, Functional Prototyping, Material Testing
Manufacturing: Injection Molding, Small Batch Production, Supply Chain Management, Production Management
What is a typical development timeframe?
The development of hardware products is time-consuming because updates and iterations are difficult and costly. Therefore, we will do a lot of work to ensure better implementation of the product. Depending on the product, the development time will be different, Taking common consumer products as an example, it takes about 6-8 months from design to mass production. Feel free to contact us for details.
How much does product development cost?
It depends on the type of products and what services you need.
Please write down your requirement and we will contact you as soon as possible.
What industries do you specialize in?
We focus on consumer electronics, IoT and smart home devices, wellness and medical products, beauty and personal care, pet products, and children’s education. Our team has shipped 100+ products across these sectors.
Do you work with startups?
Yes. Startups are a core part of our client base. We offer flexible engagement models — from standalone product strategy to full end-to-end development — and we understand the budget and pace constraints early-stage teams face.
Do you handle compliance and certification?
Yes. Our Compliance & Certification team supports FCC, CE, RoHS, FDA, and other major standards, and we design with these requirements in mind from the start to avoid costly late-stage changes.